Helix™ Fuel Dispensers

An advanced fuel-dispensing technology system that emphasizes manufacturing safety, efficiency at scale, and iconic product design

Wayne, A GE Energy business, is a global innovator of fuel dispensers and related technologies. In 2003, the Wayne Ovation™ fuel dispenser set new industry standards for product design and customer experience by integrating ATM-like technology. After a successful collaboration to design and launch the Ovation fuel dispenser, Wayne brought a new challenge to IDEO in 2009: Create a globally consistent design language and manufacturing approach for a new family of fuel dispensers—i.e., the “Wayne DNA.” The result is the Wayne Helix dispenser, a robust family of pumps that combine Wayne’s advanced fuel-dispensing and payment technologies with IDEO’s human-centered design innovations to positively impact the lives of distributors, retailers, service technicians, and motorists worldwide. The new design also meets all of the various regulatory standards over 145 countries.

While designing the Helix fuel dispenser, IDEO closely considered the global manufacturing process to see where improvements could be made. The team quickly discovered that a variety of legacy designs were still in use. A modular, globally consistent design language could differentiate Wayne products, bolster worker safety, and allow pumps to be produced anywhere in the world.

Behind the scenes, extensive global industry research and rapid prototyping of new pump designs produced more innovation-driving insights. Some key findings include:

  • Traditional fuel dispensers are heavy, bulky, and difficult to transport
  • Retailers and motorists all over the world have a growing comfort level with advanced technology and want a consistent pump interface

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    Project date: 2012


The Wayne Helix™ Fuel Dispensers
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The Wayne Helix™ Fuel Dispensers
The Wayne Helix™ Fuel Dispensers
A visual snapshot of the team's global industry research effort
A visual snapshot of the team's global industry research effort
Multiple models at various scales to evaluate aspects of the design
Multiple models at various scales to evaluate aspects of the design
Model building and rapid prototyping in the IDEO shop
Model building and rapid prototyping in the IDEO shop
Designing for various approaches to hose-handling
Designing for various approaches to hose-handling
Electrical engineers created custom circuitry to simulate interactivity
Electrical engineers created custom circuitry to simulate interactivity
Building a working prototype to scale
Building a working prototype to scale
The proposed, rendered design for the family of Helix dispensers
The proposed, rendered design for the family of Helix dispensers